{"id":6748,"date":"2020-12-07T15:20:58","date_gmt":"2020-12-07T15:20:58","guid":{"rendered":"https:\/\/staging.nskmetals.com\/recursos\/estudos-de-caso\/laminador-pilger\/"},"modified":"2023-04-04T13:01:13","modified_gmt":"2023-04-04T13:01:13","slug":"laminador-pilger","status":"publish","type":"page","link":"https:\/\/nskmetals.com\/pt-br\/recursos\/estudos-de-caso\/laminador-pilger\/","title":{"rendered":"LAMINADOR PILGER"},"content":{"rendered":"

[et_pb_section fb_built=”1″ admin_label=”Case Study 01 – Hero Section” module_class=”full-width” _builder_version=”4.7.4″ _module_preset=”default” background_color=”#595959″ background_image=”\/images\/70-resources\/case-studies\/O-pilger-mill-header.jpg” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”0px|0px|0px|0px|false|false” custom_css_main_element=”overflow: visible;” border_width_bottom=”45px” border_color_bottom=”#ec1b3b”][et_pb_row make_equal=”on” module_id=”nsk-header-main” _builder_version=”4.7.4″ _module_preset=”default” width=”100%” module_alignment=”center” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||false|false” custom_css_main_element=”overflow: visible;”][et_pb_column type=”4_4″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_code admin_label=”Case Study – Header Subhead” _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||false|false”]<\/p>\n

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ESTUDO DE CASO NSK<\/h3>\n

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[\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Case Study 02 – Lead Copy” module_class=”full-width” _builder_version=”4.7.4″ _module_preset=”default” background_color=”#ffffff” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”0px|0px|0px|0px|false|false”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||false|false”][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_code admin_label=”Hero Image” module_id=”nsk-hero-image” _builder_version=”4.7.4″ _module_preset=”default”][\/et_pb_code][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_code module_id=”nsk-hero-spacer-column” _builder_version=”4.7.4″ _module_preset=”default”][\/et_pb_code][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” _builder_version=”4.7.4″ _module_preset=”default” module_alignment=”center” custom_margin=”||||false|false” custom_padding=”80px||80px||false|false”][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_text admin_label=”Application – Subhead” _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”10px||10px||false|false” custom_padding=”|25px|||false|false”]<\/p>\n

APLICA\u00c7\u00c3O<\/h5>\n

LAMINADOR PILGER<\/h3>\n

ECONOMIA DE CUSTOS: US$ 171.419<\/h3>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default” custom_css_main_element=”float: right;”][et_pb_text admin_label=”Application – Text” _builder_version=”4.9.4″ _module_preset=”default” custom_margin=”10px||10px||false|false” custom_padding=”|25px|||false|false”]<\/p>\n

Um cliente de uma usina sider\u00fargica estava enfrentando falhas regulares nos rolamentos de seu laminador Pilger. A NSK investigou a aplica\u00e7\u00e3o e constatou que as condi\u00e7\u00f5es operacionais severas, incluindo altas cargas e lubrifica\u00e7\u00e3o inadequada, estavam causando as falhas. A NSK sugeriu um rolamento autocompensador de rolos especial com projeto interno otimizado e a\u00e7o Super Tough (STF). Um teste demonstrou melhorias de desempenho de vida \u00fatil do rolamento dramaticamente mais longa e uma redu\u00e7\u00e3o correspondente nos custos de manuten\u00e7\u00e3o.<\/p>\n

Download de PDF<\/a><\/div>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Case Study 03 – Key Facts and Value Proposals” module_class=”full-width” _builder_version=”4.7.4″ _module_preset=”default” background_color=”#f0f0f0″ width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”0px|0px|0px|0px|false|false”][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” _builder_version=”4.7.4″ _module_preset=”default” module_alignment=”center” custom_margin=”||||false|false” custom_padding=”50px||50px||false|false”][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_text admin_label=”Key Facts” _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”10px||10px||false|false” custom_padding=”|25px|||false|false”]<\/p>\n

FATOS PRINCIPAIS<\/p>\n\n\n\n\n\n\n
<\/td>\nAplica\u00e7\u00e3o de laminador Pilger<\/td>\n<\/tr>\n
<\/td>\nFalha prematura do rolamento como resultado de cargas pesadas e condi\u00e7\u00f5es operacionais severas<\/td>\n<\/tr>\n
<\/td>\nSolu\u00e7\u00e3o da NSK: rolamentos autocompensadores de rolos especiais feitos com a\u00e7o STF<\/td>\n<\/tr>\n
<\/td>\nOs rolamentos alcan\u00e7aram uma vida operacional 2 vezes mais longa do que o projeto convencional empregado anteriormente<\/td>\n<\/tr>\n
<\/td>\nManuten\u00e7\u00e3o reduzida e paralisa\u00e7\u00e3o da planta<\/td>\n<\/tr>\n<\/table>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default” custom_css_main_element=”float: right;”][et_pb_text admin_label=”Value Proposals” _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”10px||10px||false|false” custom_padding=”|25px|||false|false”]<\/p>\n

PROPOSTAS DE VALOR<\/p>\n\n\n\n\n
<\/td>\nA NSK Engineering fez uma an\u00e1lise da aplica\u00e7\u00e3o<\/td>\n<\/tr>\n
<\/td>\nA vida operacional do rolamento aumentou duas vezes<\/td>\n<\/tr>\n
<\/td>\nRedu\u00e7\u00e3o das horas de manuten\u00e7\u00e3o, com elimina\u00e7\u00e3o de falhas inesperadas de rolamentos e tempo de inatividade n\u00e3o planejado<\/td>\n<\/tr>\n<\/table>\n

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Canos e tubos de a\u00e7o inoxid\u00e1vel sem costura<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Case Study 04 – Product Features” module_class=”full-width” _builder_version=”4.7.4″ _module_preset=”default” background_color=”#ffffff” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”0px|0px|0px|0px|false|false”][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” _builder_version=”4.7.4″ _module_preset=”default” module_alignment=”center” custom_margin=”||||false|false” custom_padding=”50px||50px||false|false”][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_text admin_label=”Product Features” _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”10px||10px||false|false” custom_padding=”|25px|||false|false”]<\/p>\n

CARACTER\u00cdSTICAS DO PRODUTO<\/p>\n\n\n\n\n\n\n\n\n
<\/td>\nComposi\u00e7\u00e3o de material Super-TF avan\u00e7ado contendo n\u00edveis apropriados de cromo e molibd\u00eanio para maior dureza<\/td>\n<\/tr>\n
<\/td>\nTecnologia inovadora de tratamento t\u00e9rmico para otimizar a austenita retida e a forma\u00e7\u00e3o de carboneto e part\u00edculas de carbonitreto mais finas<\/td>\n<\/tr>\n
<\/td>\nSupera significativamente o desempenho do a\u00e7o para rolamento padr\u00e3o<\/td>\n<\/tr>\n
<\/td>\nVida \u00fatil at\u00e9 10 vezes maior do que a vida \u00fatil com lubrifica\u00e7\u00e3o contaminada; 2 vezes com lubrifica\u00e7\u00e3o limpa<\/td>\n<\/tr>\n
<\/td>\nAt\u00e9 4 vezes a vida \u00fatil a 160 \u00b0C\/320 \u00b0F<\/td>\n<\/tr>\n
<\/td>\nMenos de um ter\u00e7o da taxa de desgaste<\/td>\n<\/tr>\n
<\/td>\nMelhoria de 40% na resist\u00eancia ao emperramento<\/td>\n<\/tr>\n<\/table>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.7.4″ _module_preset=”default” custom_css_main_element=”float: right;”][et_pb_code admin_label=”Product Image and Description – Code” _builder_version=”4.7.4″ _module_preset=”default”]<\/p>\n

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Rolamentos autocompensadores da composi\u00e7\u00e3o do a\u00e7o do STF <\/div>\n

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[\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Case Study 05 – Cost Savings Breakdown” module_class=”full-width” _builder_version=”4.7.4″ _module_preset=”default” background_color=”#f0f0f0″ width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”0px|0px|0px|0px|false|false”][et_pb_row make_equal=”on” _builder_version=”4.7.4″ _module_preset=”default” module_alignment=”center” custom_margin=”||||false|false” custom_padding=”50px||50px||false|false”][et_pb_column type=”4_4″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_text admin_label=”Cost Savings Breakdown” _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”10px||10px||false|false” custom_padding=”|25px|||false|false”]<\/p>\n

DISTRIBUI\u00c7\u00c3O DE ECONOMIA DE CUSTO<\/p>\n

[\/et_pb_text][et_pb_code admin_label=”Cost Savings Breakdown Table – Code” _builder_version=”4.7.4″ _module_preset=”default”]<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n
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ANTES<\/th>\n

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CUSTO US$<\/th>\n

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SOLU\u00c7\u00c3O NSK<\/th>\n

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CUSTO US$<\/th>\n

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Substitui\u00e7\u00e3o de rolamentos<\/td>\n

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$23.357<\/td>\n

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Substitui\u00e7\u00e3o de rolamentos<\/td>\n

\t<\/p>\n

$9.433<\/td>\n

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Perda de produ\u00e7\u00e3o: 2 horas x $2.412\/h x 52\/ano<\/td>\n

\t<\/p>\n

$250.848<\/td>\n

\t<\/p>\n

Perda de produ\u00e7\u00e3o: 2 horas x $2.412\/h x 21\/ano<\/td>\n

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$101.304<\/td>\n

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Trabalho: $33\/h x 2 horas x 2 pessoas x 52\/ano<\/td>\n

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$6.864<\/td>\n

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Trabalho: $33\/h x 2 horas x 2 pessoas x 21\/ano<\/td>\n

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$2.772<\/td>\n

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Substitui\u00e7\u00e3o de outro material<\/td>\n

\t<\/p>\n

$4.288<\/td>\n

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Substitui\u00e7\u00e3o de outro material<\/td>\n

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$429<\/td>\n

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CUSTOS TOTAIS<\/td>\n

\t<\/p>\n

$285.357<\/td>\n

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CUSTOS TOTAIS<\/td>\n

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$113.938<\/td>\n

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<\/p>\n<\/p>\n<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n
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ANTES<\/th>\n

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CUSTO<\/th>\n

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Substitui\u00e7\u00e3o de rolamentost<\/td>\n

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$23.357<\/td>\n

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\t<\/p>\n

Perda de produ\u00e7\u00e3o: 2 horas x $2.412\/h x 52\/ano<\/td>\n

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$250.848<\/td>\n

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Trabalho: $33\/h x 2 horas x 2 pessoas x 52\/ano <\/td>\n$6.864<\/td>\n

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Substitui\u00e7\u00e3o de outro material<\/td>\n

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$4.288<\/td>\n

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CUSTOS TOTAIS<\/td>\n

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$285.357<\/td>\n

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<\/p>\n<\/p>\n<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n\t<\/p>\n
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SOLU\u00c7\u00c3O NSK<\/th>\n

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CUSTO<\/th>\n

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<\/p>\n

<\/td>\n

\t<\/p>\n

Substitui\u00e7\u00e3o de rolamentos<\/td>\n

<\/p>\n

$9.433<\/td>\n

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<\/p>\n

<\/td>\n

\t<\/p>\n

Perda de produ\u00e7\u00e3o: 2 horas x $2.412\/h x 21\/ano<\/td>\n

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$101.304<\/td>\n

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<\/p>\n

<\/td>\n

\t<\/p>\n

Trabalho: $33\/h x 2 horas x 2 pessoas x 21\/ano<\/td>\n

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$2.772<\/td>\n

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\t<\/p>\n

Substitui\u00e7\u00e3o de outro material<\/td>\n

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$429<\/td>\n

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CUSTOS TOTAIS<\/td>\n

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$113.938<\/td>\n

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[\/et_pb_code][\/et_pb_column][\/et_pb_row][et_pb_row admin_label=”BAIXAR PDF DE ESTUDO DE CASO” _builder_version=”4.9.4″ _module_preset=”default” custom_padding=”0px||45px||false|false”][et_pb_column type=”4_4″ _builder_version=”4.9.4″ _module_preset=”default”][et_pb_text admin_label=”Download Link” _builder_version=”4.9.4″ _module_preset=”default”]<\/p>\n

BAIXAR PDF DE ESTUDO DE CASO<\/a><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Case Study 06 – Case Studies AIP Band” module_class=”full-width” _builder_version=”4.9.4″ _module_preset=”default” background_color=”#FFFFFF” width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”0px|0px|0px|0px|false|false” custom_padding=”60px|0px|60px|0px|false|false” global_module=”5133″ saved_tabs=”all”][et_pb_row column_structure=”2_3,1_3″ admin_label=”AIP” _builder_version=”4.9.4″ _module_preset=”default” background_color=”#ec1b3b” custom_margin=”||||false|false” custom_padding=”||||false|false” link_option_url=”https:\/\/nskmetals.com\/pt-br\/suporte-tecnico\/aip-programa-de-valor-agregado\/”][et_pb_column type=”2_3″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_text admin_label=”Your Partner for Machine Optimization” _builder_version=”4.7.4″ _module_preset=”default” custom_padding=”60px|20px|60px|60px|false|false”]<\/p>\n

SEU PARCEIRO PARA A OTIMIZA\u00c7\u00c3O DA M\u00c1QUINA<\/h3>\n

Nosso Programa de Valor Agregado AIP \u00e9 baseado em uma proposta simples: \u201ca melhoria vale a pena\u201d. Trabalhando com voc\u00ea em todo o Ciclo de Valor do AIP, ajudaremos voc\u00ea a obter melhorias de confiabilidade, produtividade e desempenho da m\u00e1quina, que trazem um benef\u00edcio de custo tang\u00edvel e mensur\u00e1vel \u2014 e temos as ferramentas para provar isso! Isso \u00e9 o que queremos dizer com \u201ca melhoria vale a pena\u201d.<\/p>\n

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Suporte T\u00e9cnico<\/span><\/h3>\n
<\/div>\n

  AIP \u2014 Programa de Valor Agregado<\/span><\/a><\/p>\n

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  Especialistas do Setor<\/span><\/a><\/p>\n

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  Engenharia de Aplica\u00e7\u00e3o<\/span><\/a><\/p>\n

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  Repotencializa\u00e7\u00e3o<\/span><\/a><\/p>\n

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  Ferramentas de Manuten\u00e7\u00e3o<\/span><\/a><\/p>\n

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Produtos<\/h3>\n
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  DE ROLOS C\u00d4NICOS DE DUAS CARREIRAS<\/span><\/a><\/p>\n

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  Rolamentos de esferas<\/span><\/a><\/p>\n

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  Unidades de rolamento<\/span><\/a><\/p>\n

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Recursos<\/h3>\n
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  Literatura<\/span><\/a><\/p>\n

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  Estudos de Caso<\/span><\/a><\/p>\n

<\/div>\n

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Um cliente de uma usina sider\u00fargica estava enfrentando falhas regulares nos rolamentos de seu laminador Pilger. A NSK investigou a aplica\u00e7\u00e3o e constatou que as condi\u00e7\u00f5es operacionais severas, incluindo altas cargas e lubrifica\u00e7\u00e3o inadequada, estavam causando as falhas.<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":6676,"menu_order":31,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-6748","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/pages\/6748","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/comments?post=6748"}],"version-history":[{"count":3,"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/pages\/6748\/revisions"}],"predecessor-version":[{"id":6751,"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/pages\/6748\/revisions\/6751"}],"up":[{"embeddable":true,"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/pages\/6676"}],"wp:attachment":[{"href":"https:\/\/nskmetals.com\/pt-br\/wp-json\/wp\/v2\/media?parent=6748"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}